English
If you are still manually spraying brake discs, you are being drained by three relentless problems: high labor costs, inconsistent coating quality, and mounting environmental pressure.
Changzhou Jiemaite Surface Engineering Technology Co., Ltd. (GEOOMET) has been specializing in automatic coating production lines and integrated process solutions for automotive braking components since 2004. After 22 years of industry focus, we have brought brake disc coating to perfection.
Traditional Coating Line Pain Points — Solved One by One
Pain Point 1: Heavy labor dependency, capped efficiency.
Traditional coating lines require workers at every station. Hiring is hard, turnover is high, and capacity is stuck.
GEOOMET's solution: Full-line industrial robots and manipulators with key stations operating unmanned. Five-axis robots deliver precise profile-following spraying — more uniform and more stable than any human operator. In the Hubei Dongbei project, automation exceeded 95%, boosting efficiency by 30%.
Pain Point 2: Inaccurate film thickness, low yield rate.
Manual spraying causes wide film thickness variation. Rework and scrap are routine.
Our line features an online automatic inspection system that monitors film thickness, adhesion, and other critical parameters in real time, achieving a 99.5% product qualification rate. Every batch is fully traceable.
Pain Point 3: Multi-variety mixed-line production is difficult, changeovers mean downtime.
Auto parts orders are increasingly fragmented — one line must handle multiple specifications.
GEOOMET lines support mixed production of various brake disc specs. Geomet and paint processes switch quickly, changeovers do not stop the line, perfectly adapting to multi-variety batch customization. In the Shaanxi Huaxing project, this capability enabled flexible production transformation.
Not Just Equipment — A Complete Solution
A qualified coating line is not just a few machines bolted together. From pre-treatment to spraying, curing, and waste gas treatment — every stage must be integrated.
GEOOMET delivers end-to-end solutions:
Pre-treatment: Pre-degreasing, main degreasing, multi-stage rinsing, anti-rust film formation, and thermal curing — thoroughly cleaning oil, rust, and dust from workpiece surfaces, generating a dense conversion film that dramatically improves anti-rust and salt spray resistance
Core Spraying: Robot profile-following spraying with precise film thickness control
Environmental Equipment: Waste gas treatment, wastewater processing, VOCs-compliant emissions
Digital Management: MES and IIoT real-time monitoring with full closed-loop control of parameters, energy, and quality data
What Leading Companies Choose Speaks Volumes
Wanxiang Group, Longji Machinery, Dongfeng Motor, Yantai Shengdi, Yantai Hongtian — over 500 projects serving mainstream auto parts manufacturers. These customers all confirm one thing: GEOOMET coating lines withstand the test of mass production.
The Numbers Do Not Lie
50% labor savings compared to traditional lines
50%+ productivity increase
99.5% product qualification rate
95%+ automation rate
16% energy consumption reduction
Your coating line deserves an upgrade.
13806111697 / 13382805510
jiemaite5@gmail.com
No.1 Fuqiang Road, Xuejia Town, Xinbei District, Changzhou, Jiangsu, China
